2.5 Overheating/Cracked Cylinder

 
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Old 04-13-2004, 01:38 PM
  #16  
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Join Date: Jan 2004
Location: Vancouver, BC
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Car Info: 98 Legacy
Head gasket repair...

This really sucks having to hear so many with blown gaskets. I had it happen on my 98 Legacy GT. DOHC was letting exhaust into the cooling system for 3 months of driving, 'til I confirmed it as best I could this January. I didn't have 2-3K to fix it. I did have $300 and a garage to do it in over a long weekend, myself. Like you all say, coolant overflow due to temp spike under harder driving especially. You would be surprized what the hardest part to do during the repair actually was!

REMINDER: What I realized after I did my own repair, is that if you put it off like I did, even though the engine may run OK under light driving, HALF OF THE BOXER ENGINE MAY BE FILLED WITH AIR! Correct me if I am wrong, but it seemed like the potential airlock in the horizontal engine design will essentially only cool the bottom half of all cylinders. Not good.

In my car, it was the gasket on the #1 and #3 cylinders. It was bottom of the gasket on both that was leaking. No question, cuz the carbon was cleaned off. If you read the other posts about the stupid fuel delivery set-up on the 2.5's, you may see that there may be a link between the #1 and especially the #3 cylinders running leaner, and thus hotter. May be the right hand of the gremlin causing these problems. The new gasket design is significantly different (ie. much better).

After my home repair (budget in $50-100 for beer over the long weekend...gotta make it fun right?) I drive my car harder than ever (the CPU shut me down this weekend for going a bit too quick) and zero problems. If anyone wants more detailed repair chronology, I will certainly get back, and even have some pictures.

Trust yourself and remember, mechanics is not rocket science!
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Old 09-03-2005, 12:35 AM
  #20  
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Car Info: Subaru Liberty RX 1998
Subaru Liberty RX 1997-99 TJ25

I am a lawyer from Australia. I have just finished litigating a case against a car dealer who sold me one of these things with a blown up head gasket and who knows what else. I must thank you all for posting this information here since I used it in evidence against the dealer concerned to demonstrate just how widespread the phenomena with the TJ25 2.5 DOHC engine actually is.
I was lucky in my case because the dealer became tired of me beating them up and found it was easier to give me my money back. But of course not everyone is in the position to effect such an outcome on someone who has greased the rails into getting you to believe that the things are absolutely fine when they obviously are not. If they had kept going they would have ended up being charged with criminal fraud. So it may be when you have the specialised knowledge requried to effect such outcomes on people who tell lies for money.

The Subaru Liberty and Outback were first equipped with the TJ25 in 1997. Subaru became tired of repairing blown head gaskets and warped heads and remedied the problem in vehicles manufactured from 2000 forward in this country at least. Mechanics who have never seen problems with these cars previously have noted that they have begune to appear in their workshops with blown head gaskets. While these cars are very nice and enjoyable to drive the bottom line is this. If you buy one of these things an it demonstrates an inherent problem with a major drive line item such as the engine or transmission from the outset then it is not of mercantable quality. Go back to whoever sold it to you and ram the Consumer Protection Legislation down their lying thieving necks. Spend the couple of hundred required to see a lawyer and don't let them hang you with their problem. And most of all, get hold of Subaru and let them know you'll never purchase anything produced from them ever again and neither will anyone that you ever speak to about the things either.

The public have the right to do business without being defrauded by this crap, in this country at least anyway. Do an online search for subaru head gasket or perhaps TJ25 and get the information you require to get stuck into anyone who dupes you into buying one of these things.

all the best

George Windsor
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Old 09-03-2005, 12:40 AM
  #21  
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Car Info: Subaru Liberty RX 1998
Thumbs down Subaru Liberty RX 1997-99 TJ25

Oh, I forgot to mention one most important aspect. If you happen to be from Subaru are reading this and have anything you want to do or say about me posting this here, anything at all, in any way, you're most welcome to do so that will suit me just fine.
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Old 09-04-2005, 10:11 PM
  #22  
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Location: Placerville, CA
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Car Info: '91 Legacy
Sparrow,

I'm in the same boat, and need to replace my own head gasket (91 Legacy). Any info, especially pics, would be very welcome. Also, can this task be done with the engine in the car, and how long did it take you? I'm at stephen@mediaq.net, if you could let me know how you did this, I'd be very grateful.

Stephen
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Old 09-05-2005, 01:36 PM
  #23  
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Should have not drive it when u knew it was gonna over heat. should start nice and simple timing belt , water pump and a t-stat. Pretty sure your water pump propeller got ate away by the old antifree in your cooling system.
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