Engine/Power - EJ25T (STI and 2006+ WRX) Discussions about the USDM 2006+ WRX and WRX STi 2.5 liter turbo flat-four.

Downpipe Problem

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Old 10-18-2003, 11:44 PM
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Car Info: 2004 subaru sti
Downpipe Problem

Today I was at the Auto Hobby shop at PH. Putting my Invidia downpipe on. The part on the downpipe connected to the turbo has 5 nuts, but two of them the actual threads are not supposed to come out. As I was taking one of them off, I thought to myself that it looks cross threaded. But then my friend gave it a push and the head snapped right off. So Subaru cross threaded them out of the factory. I got the downpipe on. But now I have a nasty exhaust leak. Has anybody had this problem? Is there anyway Subaru will help me out on this?
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Old 10-19-2003, 11:33 AM
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Downpipe problem

I had to drive my car to work and got a check engine light and my cruise contol display was flashing on and off.
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Old 10-19-2003, 04:38 PM
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Yes, it sounds like they did cross thread it from the factory, and they should help you out with that. But seeing as how you've replaced your factory unit with a "Performance" downpipe, that'll prolly say no.

If you're worried about it, put the stock downpipe back on and take it back to the dealer. Have them fix it, take it back home and put your d/p back on.

Don't forget new gaskets.
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Old 10-19-2003, 04:49 PM
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Originally posted by Jgrahn555
Don't forget new gaskets.
All good advice, but this is key. When you first use an exhaust gasket, it crushes and deforms, filing up the tiny cracks and imperfections in the surfaces of the flanges it's in between. When you disturb that, it never goes back together quite right. Always use fresh gaskets whenever you remove and replace exhaust components. Unless small exhaust leaks after the turbo just don't bother you.
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