Engine/Power - EJ20T (pre-2006 WRX and JDM) There is replacement for displacement, it is forced induction - OEM 2.0 liter turbo engines in the USDM WRX. 90-94 Legacy Turbo EJ22 turbo engines can also be discussed here.

CEL Code: P0546, need help

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Old 06-28-2003, 08:02 AM
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Join Date: Nov 2002
Location: NYC
Posts: 1,646
Car Info: 02 WRX WRB
The most likely cause is a bad EGT sensor or the related wiring. Is your car stock, particularly the uppipe, or is your uppipe aftermarket?
If you have a catless uppipe with the stock EGT sensor still installed this is a common failure, they tend to go bad if the cat isn't there.
Note that this code doesn't mean high EGTs- it means a high electrical input (actually high resistance) to the EGT circuit of the ECU, which in fact corresponds to a LOW EGT. So the tech apparently doesn't understand this.
There is probably nothing wrong with your 02 sensor or you would have other codes. I'm not sure if this code alone would make the car run poorly but perhaps it does. As a test and temporary fix, you can disconnect the EGT sensor at the connector under the black cover (where the boost solenoid is), it is the one with two wires (the other one is the 02 sensor, leave that one alone), and install a 2.2K ohm resistor directly into the pins of the female connector that goes into the harness. If this eliminates the CEL and the car runs better you will know the EGT sensor is bad. Note the CEL may not go out right away unless you do a reset (disconnect battery), otherwise it should go out after driving the car a few times if the problem has been corrected.
If you do have a catless uppipe and the resistor fixes your problem, you can leave the resistor in place permanently since the EGT sensor is only needed to monitor the cat. In this case it would also be best to physically remove the sensor itself and plug the hole with a bolt. However if you have the stock uppipe w/cat the EGT sensor should be replaced with a new one for safety reasons, so the ECU can continue to monitor the temperature of the uppipe cat.
Of course it's possible there is also something else wrong with your car causing the poor running so you should have someone that knows what they are doing check it over.
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